Anticyclic investment at magazine printer in Paderborn

  • Eight-colour perfector press with coater and reel-to-sheet feeder
  • 20,000 sph in perfecting mode is a clear competitive advantage
  • Substrate flexibility from lightweight papers to board production
  • Spotlight on digital processes

The printing and publishing house Bonifatius in Paderborn/Germany recently ordered a new Rapida 106 X. Its installation is scheduled for early 2021. By investing in this highly automated eight-colour perfector press for 4-over-4 production with additional inline coating, the company has doubled down on its commitment to the medium of print, even in these currently troubled times. Moreover, it is one of the first printing houses in Germany to opt for the new Rapida generation, which was only recently unveiled at the virtual trade fair “Koenig & Bauer Live”.

 

Bonifatius makes regular investments in new production equipment. In the past years, a new hall was added to the production complex which today houses a very highly automated 16-page web press. In the meantime, it has also been joined by new post-press machinery. The trend towards ever shorter runs calls for constant optimisation of the way production is structured. The new eight-colour press gives the company the option of printing covers with a high-quality finish in a single pass. Reaching speeds of up to 20,000 sheets per hour, and this in perfecting mode as well, the press is also able to deliver the content for short-run products more economically than its webfed counterpart. This means less waste, faster makeready and greater flexibility in the handling the large number of product variants. The RS 106 reel-to-sheet feeder system allows the same types of paper to be printed on both the sheetfed and webfed presses.

Replacement investment with added punch

There were many reasons for the purchase of the Rapida 106 X: After six years of production, the time had come to consider replacing the Rapida 106 that had been used to date. After weighing up different offers and testing the latest technology, the specialists from Bonifatius were impressed by the Rapida 106 X that they went to see at Krüger Druck und Verlag in Merzig. The commanding level of automation and the high production speeds of the new Rapida generation in perfecting mode represent a clear competitive advantage when compared to the other possible alternatives. Moreover, the production chain at Bonifatius is already configured for the use of the Rapida technology. The operating concept for the new series has undergone significant modernisation, yet many elements nevertheless remain familiar to the printers. That will make the transition even easier.